High Precision Lithium Ion Battery Assembly Line Strong Universality
● Cell automatic feeding mechanism: the mechanical arm automatically grabs the cell and is placed on the specified track. It is 18-21 in diameter and 65-70 in length.
● Electric core highland barley paper machine: The stepper motor and cylinder controlled by PLC are used to paste the highland barley paper on the positive electrode of the finished electric core. Using a cylinder driven cutter, stamping and pasting four cells at a time. The sections are made of high speed steel with high wear resistance.
● Battery sorting machine: It has the function of scanning and data storage for the battery. 7 sorting gears. Automatic sorting equipment suitable for various specifications of cylindrical battery voltage and internal resistance test. It is 18-21 in diameter and 65-70 in length.
● CCD vision inspection equipment: multi-functional vision inspection system based on CCD industrial camera and machine vision technology.
● Battery automatic spot welding machine: suitable for welding various specifications of cylindrical batteries, using automatic single-side spot welding welding.
● Fixture rotation system: automatically sensing the fixture to reach its position, rotating mechanism clamping fixture rotation, so that the fixture return to the next program.
● The lithium battery pack production line is suitable for the battery pack assembly production of household appliances/electric bicycles/power tools/garden tools/energy storage power supplies and other products.
● Modular design: each device can be automatically connected or used separately, and can be freely combined and used on demand.
● Lithium battery production line is a multi-axis motion control system developed by modern automation experts. Automatic mechanism with precision drive and motor control for real-time and effective control of automated production equipment.
● Lithium battery assembly line is suitable for 18650, 21700, 26650, 32700 and other cylindrical battery assembly lines.
● The built-in fixture is returned to the track, after the assembly is completed, the fixture is manually removed and placed on the return track. The fixture is automatically returned to the previous station, and the welding track is placed after manual assembly.
Work method | Stepper motor + pneumatic | Machine Dimensions | 1275*860*1524MM |
structural material | aluminium alloy | Machine Weight | 150KG |
Power source specification | Single-phase 220V50/60HZ | Application scenarios | Cylindrical cell sticker |
Production efficiency | 60-70PPM | Air source specification | 1/CFM |
Applicable battery specifications | 18650/21700/21650 | Pass rate | ≥95% |
Sticker efficiency | ≥60PPM | Transmission mode | Mechanical hand |
Compatible material | Highland barley paper, fast bus paper, glutinous rice paper, RET protective stickers, etc | Maximum impact speed | 99.99% |
The battery is loaded into the hopper of the paper paste machine →→ Automatically paste the positive electrode
pad sticker →→ the battery automatically enters the separator →→ the separator sweeps the test data for archiving →→
The battery is sent into the corresponding receiving tank → The workers take out the loading fixture in groups →
push the CCD automatic polarity detection screen → the unqualified manual correction is automatically sent out →
the workers cover the upper plate of the fixture →→ push the spot welder Automatic spot welding on side A→→
The machine automatically turns over to side B for welding completion →→ Take out the welded battery pack fixture
and return it to the frontto enter the next escape ring →→ Install the BMS board after the battery pack welding
inspection →→Machine or manual welding of the BMS board → Workers line and install auxiliary materials →→
Test the battery pack parameters fail to pass the inspection. →→ Send aging inspection to aging workshop →→
Packaging workshop packing
1. Battery automatic feeding
2. Positive electrode paste insulated paper machine
3. Cell voltage internal resistance sorting
4. Cell mounting bracket fixture platform
5. CCD detection of positive and negative battery pack
6. Fixture cover top plate platform
7. Spot welding on side A
8. Fixture turning mechanism
9. Side B welding
10. Back-end installation production line
1. Energy storage battery pack 2. Electric bicycle battery pack 3. Power tool battery pack
Q: What's your minimum order quantity?
A: We don't have a minimum order quantity. Whether it is an order of 1 or 100, we will wholeheartedly support you.
Q: How do I install and run the machine?
A: Our technicians had installed the machine before shipment. For the installation of some widgets, we will send out detailed training videos and user manuals randomly. 95% of customers can teach themselves.
Q: I don't know which one is right for me?
A: Please tell us the following information
1) Battery model and type.
2) Welding material and welding thickness
3) Commercial industry: We have a lot of sales experience and can provide you with advice.
Q: How does your factory do in terms of quality control?
A: Quality comes first. More than 20 tests will be performed on each unit. After all the tests are passed, our QC will test the welding performance.
Q: How can I do if the machine goes wrong?
A: If you encounter such problems, please contact us as soon as possible. Do not try to repair the machine by yourself or others. We will respond as soon as possible within 24 hours to solve your problem.
Pre-sale:
1. Customers send inquiries and inquiries
2. Recommend products according to customer needs
3. Video communication to confirm final requirements
4. Both parties shall deliver the confirmation of technical specifications
5. Both parties sign the contract
6. Place orders and arrange production in the workshop
7. Arrange delivery
After sale:
1. Confirm whether customers need on-site service or video communication guidance for debugging equipment.
2. If there is any problem with the equipment, video communication will be adopted to solve the problem first. Door-to-door service can be provided if there is no solution.
Looking forward to your consultation, we will provide you with the best quality service throughout the process!!!