● Automatic battery feeding mechanism: the robotic arm automatically grabs the battery and places it on the designated track. 18-21 inches in diameter and 65-70 inches in length.
● Battery core pasting insulating paper machine: use PLC-controlled stepping motor and cylinder to paste barley paper on the positive pole of finished battery. Use the cylinder to drive the tool, and press and paste 4 batteries at a time. Each part is made of high wear-resistant high-speed steel.
● Battery sorter: It has the function of scanning and storing battery data. 7 levels to sort. Automatic sorting equipment is suitable for voltage and internal resistance testing of cylindrical batteries of various specifications. Diameter 18-21, length 65-70.
● CCD visual inspection equipment: multifunctional visual inspection system based on CCD industrial camera and machine vision technology.
● Battery automatic spot welding machine: suitable for single-sided automatic spot welding of cylindrical batteries of various specifications.
● Clamp Rotation System: Automatically senses that the clamp reaches its position, and the rotating mechanism clamps the clamp and rotates to make the clamp return to the next program.
● Fixture rotation system: automatically senses the fixture to its position, and the rotating mechanism clamps the fixture and rotates to return the fixture to the next program.
● The lithium battery production line is suitable for producing battery components such as household appliances / electric bicycles / power tools / garden tools / energy storage power sources, etc.
● Modular design: each device can be connected automatically or used separately, or can be combined freely according to the need.
● Lithium battery production line is a multi-axis motion control system developed by modern automation experts.
● The automatic mechanism of precision drive and motor control is adopted to realize the real-time and effective control of the automatic production equipment.
● Lithium battery assembly line is suitable for 18650, 21700, 26650, 32700 and other cylindrical battery assembly lines.
● The built-in fixture returns to the track, and after the assembly is completed, remove the fixture manually and place it on the return track.
● The fixture is automatically returned to the previous station, manually assembled and placed on the welding track.
Work method | Stepper motor + pneumatic | Machine Dimensions | 1275*860*1524MM |
structural material | aluminium alloy | Machine Weight | 150KG |
Power source specification | Single-phase 220V50/60HZ | Application scenarios | Cylindrical cell sticker |
Production efficiency | 60-70PPM | Air source specification | 1/CFM |
Applicable battery specifications | 18650/21700/21650 | Pass rate | ≥95% |
Sticker efficiency | ≥60PPM | Transmission mode | Mechanical hand |
Compatible material | Highland barley paper, fast bus paper, glutinous rice paper, RET protective stickers, etc | Maximum impact speed | 99.99% |
1. Dual track design
Front track for welding, test track. The rear track is the jig return track, which can improve production efficiency and does not require workers to carry the jig back and forth.
2. Fixture automatic turning system
The automatic sensing fixture arrives at the position, and the flipping mechanism turns the clamping fixture over, allowing the fixture to return to the welding position for B-side welding.
1. Energy storage battery pack 2. Electric bicycle battery pack 3. Power tool battery pack
The battery is loaded into the hopper of the paper paste machine →→ Automatically paste the positive electrode
pad sticker →→ the battery automatically enters the separator →→ the separator sweeps the test data for archiving →→
The battery is sent into the corresponding receiving tank → The workers take out the loading fixture in groups →
push the CCD automatic polarity detection screen → the unqualified manual correction is automatically sent out →
the workers cover the upper plate of the fixture →→ push the spot welder Automatic spot welding on side A→→
The machine automatically turns over to side B for welding completion →→ Take out the welded battery pack fixture
and return it to the frontto enter the next escape ring →→ Install the BMS board after the battery pack welding
inspection →→Machine or manual welding of the BMS board → Workers line and install auxiliary materials →→
Test the battery pack parameters fail to pass the inspection. →→ Send aging inspection to aging workshop →→
Packaging workshop packing
Pre-sale:
1. Customers send inquiries and inquiries
2. Recommend products according to customer needs
3. Video communication to confirm final requirements
4. Both parties shall deliver the confirmation of technical specifications
5. Both parties sign the contract
6. Place orders and arrange production in the workshop
7. Arrange delivery
After sale:
1. Confirm whether customers need on-site service or video communication guidance for debugging equipment.
2. If there is any problem with the equipment, video communication will be adopted to solve the problem first. Door-to-door service can be provided if there is no solution.
Looking forward to your consultation, we will provide you with the best quality service throughout the process!!!