1、 Introduction
Lithium battery spot welding machine is one of the indispensable equipment in the manufacturing process of lithium batteries, and its selection, operation, and maintenance directly affect the quality and production efficiency of the batteries. This article will provide a detailed analysis of the selection, operation, and maintenance of lithium battery spot welding machines, helping readers better grasp the use and management of this key equipment.
2、 Selection of lithium battery spot welding machine
(1) Machine quality considerations
When selecting, the primary consideration is the quality of the machine. High quality machines have a low failure rate, minimal component damage, and low maintenance frequency during use.
2. Choose well-known brands and manufacturers with quality assurance to avoid choosing low-quality miscellaneous brands. Don't be tempted by cheapness when purchasing, cheap machines may use inferior parts, which can affect their service life and welding quality.
(2) Production demand matching
1. Choose the appropriate machine type based on the production volume. If the production volume is large, automated machines can be chosen for welding to save manpower and material resources and ensure welding quality.
If the production volume is small, you can choose the gantry spot welding machine to weld manually.
(3) Welding effect requirements
For welding machines that require high quality technical processes, it is recommended to use transistor power sources. The transistor welding power supply is the power supply with the best welding effect among all power supplies.
2. Choose well-known welding brands to ensure the stability and reliability of welding quality.
(4) Consideration of nickel sheet thickness
The thicker the nickel sheet, the greater the welding power required. When choosing a spot welding machine, the appropriate welding power source and power should be selected based on the thickness of the nickel sheet.
(5) Price and cost-effectiveness
1. Consider the price and cost-effectiveness of the machine. The price is affected by factors such as region, hardware prices, and machine frequency. On the premise of ensuring quality, choose equipment with high cost-effectiveness.
3、 Operation of lithium battery spot welding machine
(1) Preparation work
1. Turn on the cooling water and ensure that the cooling water circuit is unobstructed.
2. Clean the surface of the weldment, assemble it accurately, and then place it between the upper and lower electrodes, applying pressure to ensure good contact.
(2) Welding process
1. Electricity is applied to heat the contact surface between the two workpieces, causing local melting and forming a melt nucleus.
2. After cutting off the power, maintain pressure to allow the molten core to cool and solidify under pressure, forming a solder joint.
(3) Precautions
1. Welding process parameters such as welding current, electrode pressure, energization time, and electrode working surface size have a significant impact on welding quality and need to be adjusted according to actual conditions.
2. Regularly check the wear of electrodes and replace severely worn electrodes in a timely manner.
4、 Maintenance of lithium battery spot welding machine
(1) Cleaning and maintenance
1. Regularly clean the welding machine, remove dust and dirt, and keep the machine clean.
2. Check whether the welding electrode is worn or deformed, and replace the damaged welding electrode in a timely manner.
(2) Calibration and Inspection
1. Regularly calibrate the voltage to ensure voltage stability and avoid affecting welding quality.
2. Check if the wires and connectors are intact, and replace them promptly if they are damaged.
(3) Lubrication and replacement
1. Regularly replace vulnerable parts such as lubricating oil and filters to ensure the normal operation of the machine.
(4) Drying and Storage
1. The welding machine should be placed in a dry environment, away from moisture and water sources, to prevent internal component corrosion or circuit short circuits.
(5) Training and Operation
1. Train the personnel operating the welding machine to ensure they understand the correct usage methods and safety measures.
5、 Conclusion
The selection, operation, and maintenance of lithium battery spot welding machines are key steps in ensuring the smooth progress of the lithium battery manufacturing process. By selecting machines reasonably, operating them in a standardized manner, and maintaining them regularly, welding quality can be improved, machine service life can be extended, and strong support can be provided for the development of the lithium battery industry.